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FRENOMAT & FRENOSTAT
ELECTRONIC BRAKE UNITS

FRENOMAT & FRENOSTAT - The quick and reliable way to bring things to a standstill, with no mechanical wear.

Principle of Operation :  A rugged power converter, working in conjunction with floating, digital control electronics, generates a powerful braking torque.

The braking effect is initiated by an adjustable direct current that flows through the motor winding. A stationary magnetic field, which acts as a static field, retards the rotational movement of the rotor. The braking torque that results from this follows the curve depicted against the speed.

Hilger & Kern Technology
Design, quality and innovation - Made in Germany





Frenostat 2000
Electronic Brake
Model


 

 

 

 


 


Frenomat and Frenostat electronic brake units :

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Reliably and quickly brake asynchronous motors to a standstill without requiring any maintenance or suffering any wear

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They are the perfect solution for shortening long coasting times (saving time and costs)

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These are components that can be retrofitted in control cabinets without any problem

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Frenomat and Frenostat units are maintenance and wear-free

Due to systematic action taken to meet the demands of the market, Frenomat and Frenostat electronic brake units have a wider power spectrum than units comparable in design.

In particular, the following features designed to increase service reliability are to be highlighted:

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Visual indication of the operating state

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Proven snubber circuit to protect against voltage peaks

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Generous rating of the heat sinks

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High degree of service reliability – even under rough service and ambient conditions – thanks to protective lacquering

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Captive connecting screws

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Automatic standstill monitoring




Frenomat 2
Electronic Brake
Model

 

 

 

 



 

FRENOMAT / FRENOSTAT
ELECTRONIC BRAKES
MAIN BROCHURE
 

As one of the leading market solutions for electronic brakes, Frenomat & Frenostat are used in a broad range of applications, such as waste treatment machinery, concrete factories, food processing industry, chemical & medical industries, sugar refineries, just to name a few …

This solution is intended for vibrating, crushing, milling, sorting, conveying and cutting equipment of various types and of high inertia, especially as it applies to the operational safety and control of these machines.

The Advantages of using the Frenomat – Frenostat Technology are many :  First and foremost, it improves safety.  It greatly extends the life of the transmissions and therefore cuts down on the regular servicing requirements of your systems.  It also slows down wearing of parts, when used as a supplement to a mechanical brake.  Excellent time savings when dealing with machines that have strong inertia, as it helps in significantly reducing the stoppage time and cycle time. Particularly where a machine has to come to a complete stop each time.

Extensive market testing identified the Frenomat - Frenostat products as the most complete electronic brake system available.  This solution is easily incorporated without any modification needed in the mechanical aspect of the machine. It has been praised for its simplicity of control, linking and regulating. You get all these features at a very affordable and competitive price.

Last but not least, in the case of modification or reconditioning of machines, this solution will give you the advantage of not having to make any major changes to the main drive/motor system. This will allow you to greatly reduce the modification costs and make the operation of the machines safer and more efficient.


 



The Frenomat 2 electronic brake unit quickly and reliably brakes three-phase AC motors with a power output of up to 3 kW.  Frenomat 2 brake units are compact and suitable for snap-fitting on DIN rails.  They are only 55 mm wide.  The control and power circuits are housed in a rigid and unbreakable plastic enclosure.  The braking current and braking time are both infinitely variable and can be adjusted manually.  Frenomat 2 is also equipped with a standstill monitoring unit on terminal n1 to allow it to be used with drives whose rotating mass is frequently changed.


 


Frenostat 2000
- This type of brake unit is used to quickly and reliably brake three-phase AC motors within a power output range from 3 to 100 kW to a standstill.

Frenostat 2000 is available in 4 different sizes.

( Please refer to the brake models listed and pictured on the right side of this page )

The Frenostat 2000 braking units use an integral braking current measurement function to control the amperage and the braking force to the specified values set.  This simplifies commissioning and dispenses with the need for time-consuming measurement procedures.  An ammeter is not required to set the current.  The current level is indicated by means of a bar display.

 


Braking Current Display

Frenostat 2000 brake units are equipped with an LED bar display.  This display indicates the instantaneous braking current in 10% steps.
  (Reference to Nr. 8 in the picture below)


 


ADDITIONAL PRODUCT DETAILS ARE LISTED IN THE DOWN-LOADABLE BROCHURE BELOW

( CLICK on PDF Logo below )

 

FRENOMAT / FRENOSTAT
ELECTRONIC BRAKES
MAIN BROCHURE

 

LET US KNOW HOW WE CAN ASSIST YOU WITH YOUR PARTICULAR  ELECTRONIC-BRAKING PROJECT

PLEASE CONTACT US VIA EMAIL, PHONE OR BY
USING THE HANDY FORM LOCATED BELOW

 

OTHER MODELS, TYPES AND CONFIGURATIONS
ARE AVAILABLE.

PLEASE CONTACT US FOR ADDITIONAL INFORMATION ON THIS PRODUCT LINE OR TO REQUEST TECHNICAL ASSISTANCE WITH YOUR PROJECT

For your convenience, please use the INFORMATION REQUEST FORM below to submit your product inquiry via E-mail.


INFORMATION REQUEST FORM


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Design & Engineering Assistance:


NOVAMAX / HILGER & KERN will be happy to assist you with our product knowledge and expertise.  We have a whole team of engineers that can give you guidance and make recommendations regarding your special project.

PLEASE TELL US WHAT YOUR PROJECT REQUIREMENTS ARE, AND WE WILL BE HAPPY TO ASSIST YOU AND PROVIDE YOU WITH A PROPOSAL.


- FREE QUOTATIONS
- FREE DESIGN SUPPORT


There are no obligations or commitment on your side in requesting a free quotation for the equipment of your choice.



Hard-To-Find Products:

If your application calls for some other products or components, or for some hard-to-find parts not listed in our website, please do not hesitate to contact us.  We work with a large network of manufacturers and suppliers and will check all our resources to guide you in the right direction.



  Download 
Product Brochures
( PDF Format ):

FRENOMAT / FRENOSTAT
ELECTRONIC BRAKES
MAIN BROCHURE

 
Click on PDF Logo to open
in new window

Click on the Icon below to download ADOBE Acrobat/ Reader, which is required in order to be able to read  the above listed brochures.

Download ADOBE Acrobat/Reader





Brake Models:




  - Frenomat 2

  Maximum braking current:

  30 A






  - Frenostat 2000 - Size 1

  Maximum braking current:

  36, 60 A






  - Frenostat 2000 - Size 2

  Maximum braking current:

  100, 150, 200 A







  - Frenostat 2000 - Size 2

  Maximum braking current:

  300, 400, 500 A




  - Frenostat 2000 - Size 4

  Maximum braking current:

  750, 1000, 1500 A




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Input braking voltage:
230 V to 500 V
(+10 /-15% at 50 to 60 Hz)

Higher than 500V on request

Frenostat 2000 electronic brake units can be controlled both by means of contactor equipment or a PLC (24-V logic).







Application Notes :



A Frenostat 2000 electronic brake unit brings the 30-kW drive ( Vibrating Screen ) to a standstill within just a few seconds.  This prevents dangerous sympathetic (resonant) oscillations.

Use of the Frenostat 2000 made it possible to accomplish this, without elaborate and costly concrete foundations.










FRENOMAT & FRENOSTAT - The quick and reliable way to bring things to a standstill, with no mechanical wear.










Extensive market testing identified the
FRENOMAT & FRENOSTAT products as the most complete electronic brake system available.  This solution is easily incorporated without any modification needed in the mechanical aspect of the machine. It has been praised for its simplicity of control, linking and regulating. You get all these features at a very affordable and competitive price.




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